From bag-making to soft loop handle sealing fully automatic, instead of semi-automatic soft loop handle sealing machine. In additon, the speed of this machine is what the semi-automatic one can’t exceed.
Feature
1. V-type sealing for both sides of bag ,which makes the bag look good and solid
2. Soft handle turning driving is based on the design of mechanic principal
3. The auto conveyor table will deliver the finished bags while its counted
4. It has EPC automatic control for unwinding
Optional Equipment
1.Tube film double side gusseting unit
2.Punching unit for handle.
| Model | CP-500ZD |
| Width of bag-making | 200-480mm |
| Length of bag-making | 250-600mm |
| Speed of bag-making | 55pcs/min |
| The size of handle film | 0.2x30x360mm |
| Total Power | 8.5kW |
| Machine Weight | 2500KG |
| Machine Dimension (LxWxH) | 6500x2000x1900mm |
| Air compressor (not included) | 7HP |
1. Jumbo roll automatic lifting device with air cylinder
2. Plug feeding shaft and air shaft
3. Automatic tension control
4.Single photocell control EPC
1. Pneumatic control up-down V type sealer
2. Multi-position distance adjust
3. High temperature cloth is rewinded fast.
1. Vertical, horizontal moving independence
2. Zero malfunction photocell use Datalogic from Italy
3. Rotary-photocell reflected roller
4. Three-side location by photocell, servo motor, PLC
1. Double layer unwinding bracket
2. Special ramp pulling over-turn soft loop handle
3. Semi-motor drives the soft loop handle device forward or backward.
The CHOVYPLAS machine employs a closed-loop PID temperature control system with an accuracy of ±1°C, ensuring uniform sealing even at speeds up to 150 bags per minute. This precision reduces seal failure rates to below 0.5% in industrial load tests, addressing common issues like leakage or weak seals. By integrating real-time monitoring, the machine automatically adjusts for material variations (e.g., LDPE or HDPE films), minimizing downtime and material waste.
Each CHOVYPLAS machine undergoes a 500-hour industrial load test simulating 24/7 production, with key components like the sealing jaws and drive systems tested at maximum load (e.g., 200 cycles/minute). Results show a lifespan of over 10 years with minimal maintenance, backed by data on mean time between failures (MTBF) exceeding 20,000 hours.
The total cost of ownership (TCO) includes initial investment, energy usage, and maintenance. For example, the machine's servo motors reduce energy consumption by 20% compared to standard models—calculated as: Energy cost per year = (Power rating in kW × Operating hours × Electricity rate). With a 5.5 kW motor running 16 hours/day at $0.12/kWh, annual energy savings reach ~$700. Maintenance costs are optimized through predictive alerts and modular spare parts, lowering annual expenses by 15%.
The machine supports customizable bag widths (200–600 mm) and handle styles (e.g., die-cut or loop handles) with quick-change tooling systems. Changeover time is under 5 minutes through a digital HMI interface, reducing downtime by 30% compared to manual adjustments.
It meets CE and ISO 12100 safety standards, featuring emergency stop buttons, guarded moving parts, and infrared sensors that halt operation upon obstruction. Safety integrity level (SIL) 2-rated components ensure operator protection, with documented risk assessments provided.
Output efficiency is verified through cycle time analysis and OEE (Overall Equipment Effectiveness) metrics, achieving up to 95% efficiency in tests. Factors like ambient temperature and material thickness (15–80 microns) are compensated via adaptive algorithms. For instance, a ±5°C ambient variation impacts speed by less than 2%, ensuring consistent performance.
We provide on-site training within 3 days, covering operation, troubleshooting, and preventive maintenance. The machine includes a user-friendly PLC interface with multi-language support, reducing training time by 40%. Post-sale, 24/7 remote assistance and video guides are available, addressing the pain point of skill gaps.
Compatibility is tested with LDPE, HDPE, and PP films (15–80 microns) using a material stress test protocol. The machine adjusts sealing pressure (0.2–0.8 MPa) and temperature dynamically, with test reports showing a 99% success rate in seal integrity across materials.
Our machine reduces carbon footprint by 25% through energy-efficient servos and heat recovery systems, verified by an energy consumption comparison report. For example, annual CO2 emissions are cut by 3–5 tons versus conventional models.
The CHOVYPLAS machine is engineered with a modular automation architecture and embedded IoT connectivity as standard. This design allows for seamless future upgrades without costly hardware overhauls. Key features include:
1.Open Communication Protocols: The machine's PLC supports OPC UA and Modbus TCP/IP protocols, enabling plug-and-play integration with your existing MES (Manufacturing Execution System) or central monitoring platforms for real-time data on production counts, OEE, and alarm states.
2.Pre-equipped for Analytics: The system comes with ports and data points pre-configured for adding advanced sensors (e.g., vision inspection systems for 100% quality control) post-purchase. This allows you to start with a base model and upgrade to a fully smart factory node as needs and budget evolve.
3.Backward Compatibility of Upgrades: All upgrade modules (e.g., for higher speed or new handle types) are designed to be backward compatible with existing machine frames. A technical feasibility study and retrofit cost quotation are provided prior to any upgrade, ensuring transparent planning and protecting your initial investment.
4.Cybersecurity Features: The network interface includes configurable firewall rules to secure your production data, a critical consideration for IT departments in global corporations.
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